Protecting Products.
Creating Lasting
Brand Value.
Celesta Exim delivers engineered flexible packaging solutions—from high-barrier laminated roll stock to custom pre-formed pouches—built with precision 8-color rotogravure printing to protect freshness, resist moisture, and elevate shelf presence.
We engineer packaging that doesn't just hold products—
it safeguards them and builds brand loyalty.
In today's fast-moving retail and export landscape, packaging is the first line of defense against product degradation and the ultimate catalyst for customer shelf choice.
Located in the prime packaging industrial corridor of Bakrol-Bujrang (Ahmedabad, Gujarat), Celesta Exim unites cutting-edge polymer sciences, custom gravure cylinder prepress, and solventless laminations. We tailor each micron of film to your exact moisture, gas, and barrier requirements.
Pre-Press & Cylinder Precision
In-house artwork adaptation and high-resolution electronic cylinder engraving ensure pinpoint color fidelity and tight register tolerance.
Solventless Barrier Lamination
Eco-friendly, food-grade solvent-free lamination eliminates adhesive odor, preserves aroma, and prevents delamination under extreme climates.
Targeted Barrier Engineering
Whether you need zero-oxygen transmission for coffee or puncture resistance for frozen foods, we formulate the precise substrate chemistry.
Direct Factory Logistics
Seamless B2B economics with seaworthy export palletizing, moisture-barrier shrink wrapping, and dependable international freight dispatch.
Engineered Packaging Formats for
Automated Packing Lines & Retail Shelves
Laminated Rolls & Multilayer Films
Engineered roll stock manufactured for automated horizontal & vertical form-fill-seal lines. Calibrated slip properties and hot tack ensure high packing speeds without roll telescoping or seal failure.
Custom Printed Pouches & Bags
Ready-to-fill pouches tailored in stand-up, zipper, doypack, 3-side seal, side-gusset, and spout styles. Features rich rotogravure graphics, premium tactile finishes, and airtight resealable closures.
Barrier, Vacuum & Retort Packaging
High-puncture co-extruded and multi-layer laminated barrier structures engineered for perishable food preservation, nitrogen flushing, chemical inertness, and thermal retort sterilization.
Targeted Packaging Formulations for
Specific Content Sensitivities
Different products present unique chemical, biological, and physical vulnerabilities. We engineer custom barrier combinations designed to stop oxidation, moisture ingress, and aroma escape.
Chips, Namkeen & Wafers
Ground Spices, Herbs & Condiments
Roasted Coffee, Tea & Dry Mixes
Rice, Pulses, Flour & Dry Fruits
Pesticides, Fertilizers & Hybrid Seeds
Detergents, Shampoos & Sanitizers
State-of-the-Art Production Facility
Built for Precision Converting
Spanning our dedicated plant in the Bakrol-Bujrang manufacturing hub (Gujarat), our end-to-end converting line integrates prepress cylinder design, high-speed rotogravure, and cleanroom slitting.
Pre-Press & Cylinder Engraving
Electronic engraving with micro-cell geometry ensures high line screens and flawless ink transfer for photorealistic imagery.
8-Color Rotogravure Printing
Automatic web tension and video web inspection cameras continuously scan for register deviations, streaks, and density variations.
Solventless Barrier Lamination
Uniform adhesive application creates strong intermolecular bonds across PET, foil, and poly with zero residual solvent retention.
Slitting & Automated Pouching
Computerized tension control delivers telescope-free reels, clean edges, and versatile stand-up, zipper, and spout configurations.
Every master roll is sampled and subjected to destructive and non-destructive physical barrier tests before release.
ISO 9001:2015 Compliant
Multi-Layer Substrate Formulations &
Custom Barrier Chemistry
We select and calibrate virgin polymer films to achieve the precise balance of seal integrity, barrier performance, aesthetic finish, and machine runnability.
| Structure Name | Layer Configuration | Barrier Protection | Optimal Application | Core Advantage |
|---|---|---|---|---|
| 2-Ply Standard Barrier High-Speed FFS | BOPP / Met BOPP PET / Natural Poly |
Moisture barrier • Moderate light block | Biscuits, namkeen, wafers, noodles, detergent sachets | High yield, low cost, fast heat sealing |
| 3-Ply High-Barrier Foil Zero Transmission | PET / Alu Foil / Poly BOPP / Foil / PE |
Near-zero moisture, aroma, light & O2 permeation | Pungent spices, pharma, coffee beans, agrochemicals | Maximum possible shelf-life extension |
| 3-Ply Metallized Barrier High Shelf Appeal | PET / Met-PET / Poly Matt BOPP / Met-PET / PE |
High moisture resistance • Excellent light deflection | Potato chips, namkeen snacks, seasonings, dry fruits | Brilliant metallic print sheen • Low cost vs foil |
| Co-Ex High-Puncture Vacuum Heavy-Duty | PA (Nylon) / EVOH / PE Multi-layer Co-Ex PE |
Outstanding puncture, tear & oxygen resistance | Frozen meat, seafood, dates, cheese, industrial spare parts | Zero pinholing under deep freeze or vacuum draw |
| Sustainable Mono-Material 100% Recyclable | MDO-PE / Barrier PE BOPP / CPP (All Polyolefin) |
Calibrated moisture & gas barrier • Recyclable stream | Eco-conscious FMCG, pet food, dry organics, cereals | Circular economy ready • EPR compliance |
From Concept to Export Dispatch:
Our 4-Step Fulfillment Pipeline
Transparent milestones, rigorous quality control, and proactive communication ensure zero surprises from artwork signoff to factory loading.
Barrier & Spec Consultation
We assess your product weight, moisture/oxygen vulnerability, packing speeds, and shelf-life expectations to engineer the ideal substrate formulation.
Pre-Press & Cylinder Tooling
Artwork color separation, trap management, and high-precision electronic cylinder engraving optimized for vibrant, crisp gravure reproduction.
Printing & Lamination
High-speed 8-color reverse gravure printing combined with solventless barrier lamination and controlled curing to ensure zero solvent odor.
Converting & Export Dispatch
Computerized tension slitting or automated pouch conversion, rigorous QA seal tests, and moisture-proof export palletization for global transit.
Why Global Brands & Co-Packers
Trust Celesta Exim
Based in Gujarat's manufacturing heartland, we cut out middlemen to give you direct engineering access, transparent pricing, and predictable delivery timelines.
Direct Factory Pricing • No Intermediaries
Direct manufacturer margins provide unmatched price-to-performance ratio for commercial production and pilot launches.
Batch-to-Batch Color Consistency
Automated spectrophotometer color controls keep print variation strictly under ΔE < 2 across consecutive production runs.
Cleanroom Hygienic Converting
Dedicated food-grade converting zones adhering strictly to FDA, FSSAI migration, and hygiene safety guidelines.
Worldwide Export Documentation & Palletizing
Full support for international trade documentation, customs clearance, and seaworthy shrink-wrapped palletization.
Request Technical Specs & Pricing
Receive your custom barrier recommendation & commercial quote within 24 hours.